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Bilayer Al wire-grids as broadband and high-performance polarizers

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Abstract

We have fabricated, characterized and theoretically analyzed the performance of bilayer (or stacked) metallic wire-grids. The samples with 100 nm period were fabricated with extreme-ultraviolet interference lithography. Transmission efficiency over 50% and extinction ratios higher than 40 dB were measured in the visible range with these devices. Simulations using a finite-difference time-domain algorithm are in agreement with the experimental results and show that the transmission spectra are governed by Fabry-Perot interference and near-field coupling between the two layers of the structure. The simple fabrication method involves only a single lithographic step without any etching and guarantees precise alignment and separation of the two wire-grids with respect to each other.

©2006 Optical Society of America

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Figures (7)

Fig. 1.
Fig. 1. Schematic diagram of a bilayer wire-grid with period p, photoresist height h, photoresist width a, and metal thickness t. Separation between the layers is defined by the thickness of the metal and photoresist layers, d = h-t. Photoresist duty cycle is f = a/p.
Fig. 2.
Fig. 2. Cross-sectional (a) and top-down (b) scanning electron microscope images of a subwavelength aluminum bilayer wire-grid. For this sample, a slight asymmetry of wire-grid can be seen resulting from the misalignment of the evaporation angle.
Fig. 3.
Fig. 3. Measured transmission spectra and extinction ratio of an Al bilayer wire-grid with p=100 nm, h=94 nm, t=60 nm, and f=0.36.
Fig. 4.
Fig. 4. The profiles of the of the electromagnetic field amplitudes (|E| and |H|) at λ=300 nm passing through an Al bilayer wire-grid with p=100 nm, h=94 nm, t=60 nm, f=0.36. The geometry of the simulation cell is shown in the right-most column. The refractive indices of aluminum, quartz, and PMMA are taken as n=0.276+3.61i, n=1.46 and n=1.48, respectively. The amplitudes are plotted with linear scale where the minima are set to zero and the maxima are set to maximum amplitudes of the individual field components.
Fig. 5.
Fig. 5. Calculated transmission spectra and extinction ratio of an Al bilayer grating with p=100 nm, h=94 nm, t=60 nm, f=0.36. (a)The schematic diagrams of the cross-section models used in the calculations. The comparison of the TM transmission (b), TE transmission (c), and extinction ratio (d) for the two cross-section models and experiment.
Fig. 6.
Fig. 6. Calculated transmission spectra and extinction ratio of an Al bilayer grating as a function of separation between the layers at the incident wavelengths of (a) λ=700 nm and (b) λ=300 nm. d=h-t, p=100 nm, t=90 nm, f=0.5. In this calculation the photoresist and the quartz substrate are omitted. The scattered data points are the results of the simulations of a bilayer wire-grid whereas solid lines are calculated by using Eq. (2) and the values listed in Table 1. In the insets TE transmission spectra are plotted with higher magnification.
Fig. 7.
Fig. 7. Calculated transmission spectra and extinction ratio of the Al bilayer grating as a function of the lateral shift between the layers at the incident wavelengths of (a) λ=700 nm and (b) λ=300 nm. The definition of lateral shift is visualized in the inset. Note that Δx/p=0.5 corresponds to a bilayer grating as depicted in Fig.1. p =100 nm, t =90 nm, f=0.5.

Tables (2)

Tables Icon

Table 1. The calculated transmittance (T0 ), reflectance (R0 ) and phase change upon reflectance (φ) of a single layer Al wire-grid at wavelengths of 700 and 300 nm for TM and TE polarization. p=100 nm, t =90 nm, f=0.5.

Tables Icon

Table 2. The comparison of the calculated performances of the single layer, bilayer and two Al wire-grids used in tandem. p=100 nm, t=90 nm, f=0.5. For the bilayer wire-grid the separation is d=20nm.

Equations (3)

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T = E t 2 E i 2 n q ,
T = T 0 2 1 + R 0 2 2 R 0 cos [ δ ] ,
δ = m 4 π d λ + 2 φ .
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